Get to know the QX Limitless Wi-Fi 6 Series Tools with Onboard Accessory Bus

Product Description

QX Limitless Series is a Wi-Fi 6-enabled transducerized fastening solution built for high-speed, precision assembly. It offers closed-loop torque control, real-time data, and flexible connectivity— including standalone mode—to simplify integration and boost productivity. With optional onboard accessories like barcode scanning, QX Limitless streamlines workflows and supports evolving Industry 4.0 operations. 

A next-generation fastening solution that sets a new benchmark for connectivity and productivity on today’s high-performance assembly lines. As one of the first ones to implement Wi-Fi 6 directly into cordless assembly tools, the QX Limitless Wi-Fi 6 Series delivers unparalleled speed, reliability, and scalability for demanding production environments.

Features

• On Board Accessory Bus (for Barcode Scanner) and Direct tool connection to MES systems using Open Protocol.
  • Empowering operators to capture job data, validate processes, and reduce errors without additional hardware complexity. Most importantly, the QX Limitless Wi-Fi 6 Series enables direct-to-network communication with the customer’s MES or plant system over Open Protocol, eliminating the need for intermediate controllers, enabling easy line rebalancing, and ensuring real-time visibility of every fastening cycle.
  • Activated by license.  Contact your IR Sales Rep or Distributor for details.
• Ergonomic and light weight design for operator comfort.
• Patented transducer control provides traceabe and accurate results.
• Durable DC brushless motor.
• WiFi 6 and 802.15.4 connectivity to the INSIGHTqcx™ controller.
• USB and BLE for programming from the INSIGHT Connect Mobile or Desktop App.

Highlights

• Intuitive Programming– Easily program tools via the on-tool interface, INSIGHT Connect App, or INSIGHTqcx™ controller- speeding up deployment and simplifying updates.
• Wireless communication – Seamless radio and WiFi 6 connectivity enable flexible line integration, remote monitoring, and simple programming, minimizing downtime and ensuring uninterrupted operation.
• Easy line rebalancing and integration– Tools operate in standalone mode without an external controller, making them easy to move across the assembly line. This helps reduce installation time and increase flexibility.
• MES and Fieldbus Compatible– Seamlessly integrate with fieldbus or MES systems, whether through INSIGHTqcx™ or direct tool connections, ensuring efficient data flow and process automation.

Tool Models

Minimum Required App Versions to Support Programming of the WiFi 6 Tools

• iOS (Version 4.1.0)
• Android (Version 7.1.0)
• Windows (Version 3.1.0)
  • Request Access to our Global Release Directory:  https://irtoolhelp.ingersollrand.com/hc/en-us/articles/25600256116243--INSIGHT-Control-Latest-Global-Releases

Supported Open Protocol MID Commands for WiFi 6 Tools

Programming the tool for PFOP communication

• Click here for programming instructions.

Minimum Required INSIGHTqcx™ Versions to support WiFi 6 Tools

• Standard Controller requires an update to the latest firmware, 100.1.8.11
  • Request Access to our Global Release Directory:  https://irtoolhelp.ingersollrand.com/hc/en-us/articles/25600256116243--INSIGHT-Control-Latest-Global-Releases
• Controller with Integrated DIO requires an update to the latest firmware, 300.0.3.32
  • Request Access to our Global Release Directory:  https://irtoolhelp.ingersollrand.com/hc/en-us/articles/25600256116243--INSIGHT-Control-Latest-Global-Releases

Tool Drawings

• After gaining access to the Global Release Directory, drawing files can be found here:
  • https://filesafe.ingersollrand.com/receive/?packageCode=vrcexLsbbkAn0D3WgjXaDCVz635He3yoyUpojHmCgyM#keycode=9j3R4v7jUOPqjcQFJRTTQQlwyHvOFV8C9PIagtof1pY

Programming the Barcode Scanner

• Click here for programming instructions.

Manuals

• Click here to download parts manual.